12-Month Restoration Process
The restoration began after the T34s were delivered in early-October 1999. First task was to remove the glass then the gauges. The date-stamps on the
gauges were surprisingly early (May 1961 & July 1961), well before actual production began at Karmann in September 1961.
The gauges were sent to Foreign Speedo in San Diego for $200 in December and were ready by January 2000. The brake system
was completely rebuilt with NOS cylinders & hoses in January. The worst rust was in both front wheel wells and in the
battery area, but the rest was relatively rust-free due to sitting in the high-desert for 28 years.
In mid-February I had Batson Sheetmetal (specialists in Carson top conversions) remove the roof, add reinforcements to the
inner rocker panels, and reform the windshield frame. They also designed a metal removable top (which I have not used).
They cut out the rusty areas and welded-in new metal sections in the old-school tradition. Total cost = $700 for the metalwork
and $800 for the removable top =$1500.
From March through June I stripped the four layers of old paint down to bare metal on every inch of the body. I worked the
body every day to smooth the dings, and prepped it for paint with four coats of etching primer. It had never been hit and
the rust repairs were done well. I then handed it off to a local body & paint shop for the final detailing & paint with
L456 Ruby Red. Total cost = $1200.
The T34 was painted by mid-June and the parts flew on quickly after it returned home. I'd found a lot of NOS parts
from eBay and hoped my trip to Germany for the KG Classic in July would produce some great parts. And it did:
lower dash pad, RHD side mirror & vent frame (from Clive Richardson), and a ton of little goodies. Lars Neuffer
supplied the Blaupunkt radio, headlights, and NOS front nose emblem seal.
I found 5 NOS early T3 rims from Mark Smith in Oregon and had them powdercoated. Chrome plating was done by
Bill & Steve's. Engine was rebuilt stock by VW Paradise in San Marcos. Interior was designed by Jose
Rodriguez in Oceanside based on the T34 Cabriolet sales brochure. Tires are BF Goodrich 5.60R15 thin whitewalls from
Coker Tire Steering wheel is from Koch's. The majority of seals came from Bill & Steve's and Lars Neuffer. The
majority of the accessories were found on eBay & eBay-Germany. All the lenses came from Bill & Steve's.
Front & rear hood seals took a bit of time to get right, needing to trim the long edge of the T3 hood seal to fit the T34
drain channel. The restoration was completed in October 2000 when it was first photographed for Let's Play VWs magazine in Japan.
The first event was Bill & Steve's Fall BBQ.